Boyser AMP-CONTROL Peristaltic Dosing Pump
Chemical Dosing Pump & Water Treatment Pump
Key Specifications | |
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Max Flow Rate | 6.8lpm |
Max Head | 80M |
Max Temperature | 80ºC |
Max Viscosity | 20000 cP |
Solids | 16mm |
Size | 3/4" |
The Boyser AMP-CONTROL is an intelligent peristaltic dosing pump with integrated control functionality and variable frequency drive to allow automation, accuracy and efficiency when it comes to metering.
The main electronic functionality of this Boyser pump is that is allows batching to be specified either by volume or by time period, as well as a calendar for operation automation at set date/times. This peristaltic dosing pump also comes with configurable inputs and outputs that can be used for signal relays to determine when the pump should operate, or for connection external business management or process control systems e.g. Profibus.
With fluid compatibility and solid handling being limited by only the inner tube, this peristaltic pump design can accurately dose a wide variety of fluids including viscous, solid laden, shear sensitive mediums and aggressive chemicals, without risk of seals leaking and valves blocking.
Another huge benefit of the inner hose being the only wetted part is that there is only one component to wear and maintain. As a fail safe, the Boyser AMP-CONTROL peristaltic pump also comes with a hose replacement alert for preventive maintenance after a set interval and a hose leakage sensor to shutdown the pump, alert operator and allow for quick replacement.
The Boyser AMP is a roller operated peristaltic hose pump as opposed to being shoe operated. As less friction is generated with this design, the user benefits from lower power consumption, a lower starting torque which gives a smoother operation and makes it easier to adjust speed, and also easier hose maintenance as it doesn’t require lubrication.
Features of the AMP peristaltic hose pump:
- Inverter driven for speed and output control
- Digital screen control panel with display in 12 languages
- Batching can be preset by volume or time period
- Integrated calendar for automatic start/stop by date and time
- Input and outputs for operation of pump by signal relays
- Has 4-20ma and BUS outputs for connection to external BMS or process control systems e.g. Profibus
- Hose replacement alert for preventative maintenance and leak sensor
- Good suction lift and self priming up to 8 metres
- Can dry run without damage and handle viscous and solid laden fluids
- Inner hose available in a variety of materials for compatibility with almost any fluid.
- Seal-less design makes them less likely to leak – ideal for chemicals and aggressive fluids
- Gentle pumping motion and low rpm for handling shear sensitive fluids
- Reversible operation allowing tank to tank transfer and the recovering of fluid from the dispensing hose if required at the end of transfer
- Patented double conical hose clamp to ensure leak free connection
- Heavy duty internal ball bearing box that means the motor and gear reducer shaft do not have to support of all of the load, adding strength and increasing life span
- Wrapped inner and outer hose, reinforced with high density pressed Nylon for longer life
- Simple and lost cost to maintain thanks to the hose being the only wearing part, which is easy to clean and replace, and the absence of valves and seals that can clog and wear.
- 100v-230v, 50hz / 60hz motors available
The Boyser AMP peristaltic pump are the ideal solutions for applications where typically, other pumping technologies fail. The following benefits make peristaltic dosing pumps ideal for various chemicals and process liquids and abrasive and viscous slurries.
- Accurate & controlled dosing - Integrated control panel to allow batching to be set either by volume or by time period as well as a calendar for operation automation.
- Abrasion resistant – Can handle highly viscous slurries, dry mediums and fluids containing sharp, large or stringy solids such as metal, stones and rags without damage or clogging.
- Low maintenance – The inner hose is the only wetted part to clean and replace. With no valves to clog and no seals to fail, the cost of spares and length of downtime is limited.
- Leak free - Being seal-free peristaltic hose pumps are unlikely to leak fluid making them ideal for aggressive chemicals and process liquids. Boyser models also have a patented double conical hose clamp for leak free connection.
- Self-priming & dry running – As fluid isn’t required to be constantly present; peristaltic pumps can run dry without costly damage if left operating and can self-prime up to 8m.
- Gentle pumping action – Suitable for shear sensitive products that can be damaged or altered by the operation of other pumping technologies such as clay or cement.
- Reversible operation - Perfect for tank to tank transfer and the recovery of fluid from the hoses after dispensing to prevent leakages when disconnecting the pump and moving it.
Peristaltic hose pumps are able to handle highly viscous and solid laden mediums with no damage, making them a popular choice for harsh and abrasive applications. In addition, the wide variety of materials that the inner tube is available in, along with the peristaltic hose pump’s seal-less design, means that even the most of aggressive fluids and chemicals can be handled. This makes the AMP-CONTROL peristaltic dosing pump ideal for applications including:
Marine Applications | Industrial Applications |
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The Boyser AMP-CONTROL Series Peristaltic Dosing Pumps are available with the following material options:
NR & NR-A | NBR & NVR-A | EPDM | Norprene | Hypalon | |
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Hose | X | X | X | X | X |
FAQs
Peristaltic pumps are part of the rotary positive displacement pump family. They are made up of just two components; a rotor that has a number of rollers or a "shoe" attached and a flexible internal hose/tube fitted inside a circular pump casing. As the rotor turns, the attached rollers compress the tube where the fluid is contained, and that continuous motion forces the liquid from the pump's inlet to its outlet.
The key difference is the component attached to the pump’s rotor which compresses the hose as the rotor turns. Roller peristaltic pumps generate less friction with up to 30% less power consumption and a lower starting torque for a smoother operation and easily adjustable speed. Shoe peristaltic pumps offer higher pressure capabilities for more heavy duty requirements.
The beauty of the peristaltic pump design it it's single wearing part; the inner hose. Whilst other pumps have seals, impellers, bearings, gaskets and coupling bushes to maintain over time, peristaltic pumps only have to replace the inner hose. This combine with the absence of a mechanical seal means that they can also run dry indefinitely without risk of damage.
Ensuring compatibility with the fluid being pumped is a vital part of peristaltic pump specification to avoid swelling, erosion and even melting of the inner hose. Our Boyser peristaltic pumps are available with Natural Rubber, NBR, EPDM, Norprene, Tygon and Hypalon hoses. Upon disclosure of the fluid you are handling we will establish the best solution.
Peristaltic pumps excel in challenging applications thanks for their ability to handle high pressure, dry running, large or clogging solids, high viscosities, shear sensitive fluids and aggressive chemicals.
Yes. The inner hose, which is the only part that comes into contact with the fluid, is available in food grade materials including NBR.
One of the great features of the peristaltic design is its ability to run dry without damage. This can give peace of mind when being used unmanned or to empty a tank or container.
Yes, peristaltic hose pumps have excellent suction capabilities without need for a manual priming device.
Boyser AMP and FMP (the bigger, higher flow of the two) have rollers attached to the pump’s rotor which compresses the hose as the rotor turns. These generate less friction with up to 30% less power consumption and a lower starting torque for a smoother operation and easily adjustable speed. Boyser RBT has shoes attached, which offer higher pressure capabilities than it’s roller alternatives.
Castle Pumps can supply all Boyser parts parts detailed on the spare parts list including the replacement inner hose worldwide.
To ensure you get the correct part, we need to identify the exact Boyser pump model you have. For the AMP, FMP and RBT series we need to know the model number, which can be found on the pump’s name plate on the pump body, and the material of the hose. If you have a Boyser DS-M we will also need to know the diameter of the inner hose as these differ.
Boyser pump models are available with additional accessories including inverter for variable speed, pulsation dampener to reduce vibrations and provide a smoother flow, trolley or base plate, batch meter for preset transfer, control panel and feed screw or hopper.